CONNECTING A VIRTUAL PRODUCTION AND A PLC

Abstract

This article deals with the implementation of virtual manuals for mass production workplaces in the automotive industry. The aim is to conduct a pilot study as a source for future research and the possibility of connecting virtual instruction manuals to production systems. A system was designed that uses its own software solution for creating instructions, which was connected to a PLC (Programmable Logic Controller) in a manufacturing company. The whole system is connected to the company’s production cycle. This solution has been validated. Three months after the introduction of the innovation, it can be stated that during the application of the system, the scrap rate was reduced from an initial 12 pieces to a final state of 3 pieces, and the length of time for training newly arrived operators was shortened. The analysis focused mainly on the evaluation of scrap, the aspect of time in this case did not need to be stated due to the high workplace cycle. The proposed solution thus contributed to the streamlining and modernization of production and will be an important input for the creation of a general IoT methodology.

Recommended articles

MODELING OF THE MANUFACTURING SYSTEMS STATE IN THE CONDITIONS OF THE LEAN PRODUCTION

KONSTANTIN DYADYURA, LIUDMYLA HREBENYK, TIBOR KRENICKY, TADEUSZ ZABOROWSKI
Keywords: Lean production | value stream | manufacturing systems | manufacturing process | resource | markov techniques

PYROLYTIC RECOVERY AS A PROSPECTIVE USE OF PLASTIC WASTE MATERIALS

IVETA CABALOVA , JARMILA GEFFERTOVA, TATIANA BUBENIKOVA , JOZEF KRILEK
Keywords: pyrolysis | thermogravimetry | gas chromatography | plastic waste materials | chemical compounds

INFLUENCE OF RUNNER CROSS-SECTION ON AIR ENTRAPMENT IN PRESSURE DIE CASTS VOLUME

STEFAN GASPAR, JAN MAJERNIK, TOMAS CORANIC, JAN PASKO
Keywords: HPDC | air entrapment | runner dimensions

ANALYSIS OF THE INFLUENCE OF TOOL ELECTRODE WEAR ON SURFACE QUALITY IN DIE-SINKING EDM TECHNOLOGY

LUBOSLAV STRAKA, PATRIK KUCHTA
Keywords: Die-sinking Electrical Discharge Machining (Die-sinking EDM) | Main Technological Parameters (MTP) | Percentage Electrode Wear (PEW) | tool steel | Shaped Tool Electrode (STE).